Module Overview

Aseptic Manufacture

The aim of this module is to provide the student with essential knowledge involved in the control of contamination and manufacturing technology in the pharmaceutical industry.

Module Code

PROC H3040

ECTS Credits

5

*Curricular information is subject to change

Introduction to Aseptic Manufacturing

Terminal sterilisation vs. aseptic processing. Parenteral vs. non parenteral products. Micro-organisms as a source of therapeutic agents. Vaccine production. Overview of proteins. Antibiotic production,Production of amino acids, vitamins and steroids

Introduction to Microbial Fermentation Technology

Control of fermentation process, e.g. aeration, pH, agitation and foam control.Selection of media: Carbon and nitrogen sources.Strain selection and preservation. Antibiotic production and assay.Approaches to improving yields. Use of recombinant microorganisms.

Lyophilisation

Applications. Principles. Monitoring the process

Cell hybridoma technology

Monoclonal antibody production.Immobilised enzyme technology.Immuno-diagnostic technology.

Aseptic Processing

Cleaning, disinfection & sterilisation validation. Calibration of critical process equipment. CIP & SIP principles and applications. Aseptic filling. Aseptic bulk manufacturing. Aseptic packaging technology. Endotoxin control and testing

Advanced Cleanroom Technology

Cleanroom design and construction and validation. HVAC design and operation. HEPA filter construction, functionality and validation. Cleanroom configuration. Air flow direction, air flow rates. Room air pressure and air changes. Room air pressure differentials. Temperature and humidity control. Warning limits. Measurement of non viable particles. Conformance to standards.

Module Content & Assessment
Assessment Breakdown %
Other Assessment(s)30
Formal Examination70